Alexandre Morell's Boulle Cartel – Marquetry

Ebénisterie Mathieu VATH

I re-glued the structure, removed the brass, cleaned up the remaining animal glue, and eliminated the residue of superglue and neoprene adhesive. Then came the cutting of the new pieces. brass and tortoiseshell to fill in the gaps.

Cartel Boulle d'Alexandre Morell, marqueterie
Neoprene glue residue
Cartel Boulle d'Alexandre Morell, marqueterie
Trace of glue and neoprene
Cartel Boulle d'Alexandre Morell, marqueterie
After cleaning off the glue

So, as usual, I take an impression of the missing piece.

Cartel Boulle d'Alexandre Morell, marqueterie
Taking an impression

I then glue this paper onto a brass plate, which is itself glued with fish glue onto a 4 mm plywood. This makes the plate easier to cut.

Cartel Boulle d'Alexandre Morell, marqueterie
Gluing the imprints onto the brass
Cartel Boulle d'Alexandre Morell, marqueterie
Brass plate after cutting

Retrieving the brass piece is simple: just immerse it in boiling water. The fish glue will melt, and the brass will detach easily.

Cartel Boulle d'Alexandre Morell, marqueterie
Brass parts in their entirety
Cartel Boulle d'Alexandre Morell, marqueterie
Complete marquetry

Next, I check and adjust each piece perfectly in its place.

Cartel Boulle d'Alexandre Morell, marqueterie
Repositioning of the brass
Cartel Boulle d'Alexandre Morell, marqueterie
New parts
Cartel Boulle d'Alexandre Morell, marqueterie
Installation of brass supplies

Then comes the gluing stage. On this sign, I used two gluing methods for the curved parts. For the sides of the sign, I used sandbags with fish glue.

Cartel Boulle d'Alexandre Morell, marqueterie
Sandbag gluing

For the lamp base, I used vacuum sealing. I first placed a bag of sand inside to prevent the pressure from causing the structure to burst. I then placed the lamp base, glued with fish glue, in an airtight bag, where I created a vacuum (approximately -0.8 bar).

Cartel Boulle d'Alexandre Morell, marqueterie
Vacuum bonding

I slightly warmed the veneer (without reaching the melting point of the old glues) in order to optimize the bonding.

Cartel Boulle d'Alexandre Morell, marqueterie
Vacuum bonding with heat input

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